- Technical specs:
| Model | Unit | MY1200EA | MY1300EA | MY1five00EA |
| Max. Paper Size | mm | 1200*780 | 1300*960 | 1500*1100 |
| Min. Paper Measurement | mm | 350*350 | four hundred*410 | five hundred*410 |
| Max. Die-chopping Dimensions | mm | 1180*760 | 1280*940 | 1480*1080 |
| Max. Speed | sh/h | -5500 | -5500 | -4500 |
| Max. Working Stress | T | 300 | 300 | three hundred |
| Max. Paper Thickness | mm | one-7 | one-seven | one-seven |
| Die-reducing Precision | mm | ±0.five | ±0.five | ±0.five |
| Total Energy | KW | 16 | 16 | 20 |
| Overall Weight | kg | 13500 | 15000 | 18000 |
| All round Dimension | mm | 6820*5000*2145 | 6800*5100*2145 | 7300*5700*2205 |
Characteristics of the device:
Main Attributes:
- The Bobst type minimize composition helps make the chopping platform motion like a scissor, it will comprehend a total and less difficult lower.
- Main worm gear employs alloy copper content, right after the knowledgeable operator’s handbook scraping treatment method and rigid standard testing, it can ensures the driving areas 10 several years existence.
- The primary chains adopt imported British Renold model, the distinctions of ten chains are much less than .2mm.
- The hook up between equipment box and driving shaft adopts sleeve and pin structure guaranteeing a sturdy connection.
- Velocity:
The machine adopts frequency controller to obtain stepless velocity acceleration which can reach to 4500 instances for each hour. Throughout real creation, it can normally run at 3800 to 4000 occasions for every hour in accordance to the high quality of the board. If the top quality of the paper is good, a excellent operator even can function the machine at 4200 occasions for each several hours CZPT experience way too tough.
Security
As it is proven in the image of the machine, the equipment adopts rear component paper feeding technique which retains the operator away from the die-reducing component. The mounting and adjustment of the die plate is also completed outside the house of the die-chopping element with sensors and detectors at die-reducing element to make sure that the device can not be began when the die-reducing plate is at adjustment standing.
Aside from the sensors at die-cutting part, there are sensor or method switches at window element to make the total device at checking standing to ensure its security.
Procedure ease:
There is Guy-device interface mounted in the control panel which will demonstrates the basic safety position of the machine as well as malfunctions to aid the operator. Camera is also installed in front of the operator for him/her to keep track of the operation status at the supply portion.
Major Constructions and Essential Material Utilised
4 Principal Big Areas: They are referring to: bottom station, shifting system, higher system and machine wall. The bottom station is created of grey solid iron -HT two hundred the moving system is ductile iron – QT forty two-ten and the machine wall is high quality A3 steel.
- Main Travel:
The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear varieties a shifting established to guarantee secure pressure out put of not considerably less than three hundred tons.
The materials for the worm shaft is 40Cr with quenching therapy and gear hardness HRC 45-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilised is SKF. The bush is copper alloy ZQSn6-6-three.
Die-chopping and Creasing Component
The travel is transferred by way of crank rod to pendulum which will bring the relocating system to transfer up and down to reach die-cut and creasing goal.
The pendulum is created of high high quality ductile iron. The pendulum axis is accomplished by induction harden with floor hardness HRC 43-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely adhere to the specification of 1080 sort automated die-cutting and creasing machine. In contrast with automated die-cutting and creasing machine which is utilised for cardboard die-cutting, this sort of semi-automated die-cutting and creasing equipment is mostly employed for corrugated board which demands considerably less stress for die-chopping, in this situation really some producers have created smaller width on the pendulum and smaller diameter on the pendulum shaft. We preserve wider pendulum and even bigger diameter on its shaft to make our machine very last for a more time daily life.
The die-chopping plate uses 7 mm 75 Crl plate which has far more hardness and existence span than the manganese plate.
- Board Conveying:
It adopts three-cam intermittent positioning system to ensure the boarding conveying precise and steady.
The equipment utilizes gripper bar kind with 12A extended joints chain which is much less in excess weight and much less shock to the intermittent device under the precondition to guarantee the power of the chain. The brand of the chain is Renold U.K with high exact and top quality. .
The Gripper bar adopts aviation aluminum with three bridge kind- gentle in excess weight and large in toughness.
CZPT Element
The electrical parts are made and assembled in accordance to the CZPTpean CE common and employs globe broad identified model items.
Installation of Die The die mounting and dismounting adopts facet withdrawing approaches which time saving and straightforward for operation.
There are two methods for the fixation of the die-both by bolt or clippers which are subject to customer’s guidance.
The chase locking is pneumatic which is simple, convenient and dependable.
- Unique People of Our Equipment:
- Clever And Special Entrance Lay Design:
In comparison with the card board sheet, the corrugated board has much more power. If the corrugated board abnormally reaches to the entrance lay, it will damage the front lay and the gripper bar when the front lay reaches to its maximum position.
CZPTly the producers will install sensors on this part to quit the machine when the paper is fed abnormally to the entrance lay. However, when the machine is running at the higher pace, the inertia will deliver the machine to run for a although to make the entrance lay to its greatest position and then also harm the entrance lay and the gripper bar.
Our specific design and style is that when the abnormal board feeding transpires and getting detected, the front lay can never ever reaches to its optimum stage which can make free of charge from front lay and gripper bar damages simply because of irregular paper feeding.
As it is our special style, so there is no image to be shown below.
Optional Shipping and delivery Platform
In accordance to the requirement of the client we can do the shipping and delivery system possibly square sort or E kind (as demonstrated in the image) . If the client has adequate pallets, he can decide on square kind. If the shopper does have enough pallet, he can pick, E variety platform for which will also offer four shipping and delivery trolleys.
Pneumatic Pre-loading and Lifting Phase Unit:
The pre-loading gadget is pneumatic pushed. When one particular paper size is established, when you do other pile of pre-loading, there is no bother of you to reset the pre-loading gadget, you can just press the button and the device will do for you.
The lifting step unit is also pneumatic to facilitate the conveying of the paper pile.
- Dancing Roller Feeding:
Really some of the die-cutting machine producers use immediate feeding strategy which is the operator will feed the board directly to the mouth of the gripper. What we have located that the feeding time to the gripper is only .three seconds which tends to make the board feeding work hard and inaccurate.
Our machine employs an further dance roller feeding method whose board feeding time can be lengthen to .6 next. Jointly with the conveying areas it makes an simpler work of the operator and faster in performance of the equipment.
For example: If an operator operates the direct feeding semi-automatic die-cutting device at 3300 sheets for each hour, he can easily operate our equipment at 3700 – 4000 sheets per ho
- Conveying Portion:
The board acquired by the dance roller will go by means of a conveying portion with belt conveying and belt pressing which helps make the board being pressed prior to reaching to the entrance lay.
Prior to the board reaches to the front lay, he will be repositioned by the side lay.
By these techniques, the board conveyed by the dance roller will be much more correct and secure when they achieve to the gripper bar.
There is also detector to detect the standing of the board. If board does not arrive to the entrance lay at regular placement, the detector will send indicators to cease the device.
None-end Feeding and Delivery
This type of device has our patented system – non-cease feeding and shipping and delivery capabilities which can lessen the functioning stress of the operator and enhance the operating efficiency of the equipment
Below this technique, the pre-piling is at the aspect of the operator. The pre-piled board can be transported under the main pile when the primary pile is detected brief of paper.
At the delivery component, when the board is minimize to be about 1 meter, the machine will drive the die-minimize board pile out of the equipment supply element so that it is easy for the operator to attract them to the designated spot CZPT the need to have of stopping the equipment.
- Configurations:
| Name | Brand name and Origin | Remarks |
| CZPT | SKF Swiss | Important component |
| IKO Japan or HangCZPT, China | Not crucial element | |
| Chain | Renold U.K | Principal Chain ( Discrepancy of much less than .two mm for for each ten chains of machine chain duration) |
| CHOHO Japan | Other Chain are Choho Japan | |
| Relay | Omron Japan | |
| Contractor, buttons | TELEMECANIQUE France |
|
| Photo CZPT Switch | Fotek ZheJiang | |
| Stabilizer | MEANCZPT ZheJiang | |
| Variator | Delta ZheJiang | |
| Main Motor | Siemens | Joint Undertaking |
| PLC | Delta, ZheJiang | |
| Gentleman-device Interface | Delta | |
| Pneumatic Areas | Sunrise, ZheJiang | |
| Rotary Joints | SMC Japan | |
| Motor at feeding and shipping | CPG ZheJiang |
- Resources Kit
| Identify | Amount | Specification |
| Minus Screw Driver | 1 | 150 |
| Plus Screwdriver | 1 | 150 |
| Monkey Wrench | one | three hundred |
| Interior hexagon Spanner | 1 established | one.522.534568101214 |
| Greasing Gun | 1 | |
| Oil Gun | 1 | |
| Wrench | One particular established | 12,14/thirteen,16 |
| Vise | one | |
| Triangular File | one |
